REAR BRAKES

brake pads: REMOVAL

• Position vehicle onto lift.
• Remove rear wheels.
• Loosen lower retaining screw between brake caliper and mount.
• Turn brake caliper upwards, and remove pads from brake holder.

Brake pads: ASSEMBLY

• Correctly position brake pads onto brake holder.
• Retract piston using a suitable tool.
• Turn brake caliper downwards.
• Tighten brake caliper to mount retaining bolt to a torque of 26.5 Nm.
• Proceed to hydraulic system filling and bleeding.

Brake Discs: REMOVAL

• Position vehicle onto lift.
• Remove rear wheels.
• Remove union bolt and seal.
• Remove the 2 bolts and brake caliper from mount. (A)
• Remove the 2 bolts and mount from brake caliper. (B)
• Mark disc and axial hub.
• Remove disc from hub.
• Clean hub surface of rust and dirt.

brake discs: ASSEMBLY

• Fit brake caliper mount with the 2 bolts, and tighten to a torque of 88 Nm. (C)
• Tighten brake caliper to mount retaining screws to a torque of 34 Nm.
• Proceed to hydraulic system filling and bleeding.

WARNING: When retracting the piston into the caliper housing, brake fluid is pushed into the reservoir. When the caliper moves back, ensure that caliper piston is supported. Make sure that brake pad contact points are clean and free from any contamination.

PARKING BRAKE

BRAKE SHOES

brake shoes: REmOVAL

• Remove the 2 bolts and mount from cylinder.
• Remove brake shoe adjustment hole cap from
  rear brake disc.
• Mark disc and hub.
• Release parking brake.
• Turn brake shoe adjuster until disc turns freely,
  then remove disc.
• Using long nose pliers, remove the 2 tension
  springs from brake shoe.

brake shoes: TENSION SPRING REMOVAL

• Disconnect parking brake cable.
• Press brake shoe spring to remove (A) pin, spring
  and brake shoe.
• Disconnect parking brake cable from brake shoe
  lever.

brake shoes: ASSEMBLY

• Apply high-temperature grease onto brake shoes
  block plate mating surfaces.
• Connect parking brake cable to brake shoe lever.
• Fit brake shoe complete with spring and pin.
• Apply high-temperature grease onto a section of
  brake shoe adjuster screw.
• Using long nose pliers, install tension spring.
• Apply high-temperature grease onto reaction rod
  and brake shoe tension spring mating surfaces.
• Using long nose pliers, fi t the 2 tension springs
  onto brake shoe.
• Refer to the picture below (B) to check for all
  parts correct installation.
• Align reference marks and fit brake disc.
• Fit brake disc and adjust parking brake.

WARNING: Brake fluid is hygroscopic, and it should be changed at regular intervals. Do not use fluid which does not comply with the specifications indicated in the table. Take care not to let fluid accidentally drop onto painted, rubber, plastic and mechanical parts.

HYDRAULIC CIRCUIT